Shiva Engineers Pune, Maharashtra

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Beverages & Fruit Juice Processing Plant

RTS Preparation & Storage

RTS Preparation & Storage

Fruit Juices are made from fruit pulp/concentrate
Artificial sugar may or may not be added to the juice extracted.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

Complete sets of Fruit Juice / Beverages and soft drinks Production Line:

1. Sugar Syrup Preparation Tank
2. Fruit Pulp Storage Tank
3. Filter Press
4. Blending
5. Homogenization
6. Standardization
7. Pasteurization
8. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size. 

 

Juice Processing Machinery

Juice Processing Machinery

Approx. Rs 71.85 Lakh / Piece


Beverages Lines from concentrate to Juice Packaging

Fruit Juices are made from fruit pulp/concentrate. Artificial sugar may or may not be added to the juice extracted.

The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

Sun Engineers also helps the agro food industry in the transformation of their agricultural products into other products other than juices. Please see our agro-food section.

The process of making juice varies from factory to factory. Juice can be made out of fresh fruit, vegetables, concentrate, frozen fruit paste or aseptic mix. If produced from fresh fruit, all the equipment for fruit and vegetable storage, selection, cleaning and extraction need to be corresponding. This means that a different processing line for fresh fruit and vegetable extracting is required.

If made out of concentrate or aseptic mix paste the ingredients go straight to the mixing and blending units where they are mixed in either a batch or a continuous system. Nowadays manufacturers tend to produce numerous different juice varieties resulting from an assortment of concentrates or fruits. The same production line can be used to produce different types of juices. CIP systems can guarantee complete hygiene throughout the entire process whilst using the same production line for different products.

When it comes to orange juice, another process is involved as the enzymes have to de deactivated before the liquid can be pasteurized. In certain processes a homogenizer might also be required to guarantee the homogenized mixture of the ingredients.

Most juices are packed in aseptic packaging. Those that are intended to be kept and stored in the fridge are packed using ultra clean packing technology, and those that come in glass bottles are usually hot filled.

By products or waste products that result from the production of juices - such as pulp - can also be reproduced to create dehydrated feed for livestock, pectin for use in making jellies, citric acid, essential oils, molasses, and candied peel. Certain fractions of orange oil (known as d-limonene), have excellent solvent properties and are sold for use in industrial cleaners.

Complete sets of Fruit Juice / Beverages and soft drinks Production Line:

1. Sugar Syrup Preparation Tank
2. Fruit Pulp Storage Tank
3. Filter Press
4. Blending
5. Homogenization
6. Standardization
7. Pasteurization
8. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

Capacity: - Min 500 Kg /Hr Max 10 Ton/Hr

Jam Processing Machinery

Jam Processing Machinery

Jam Squash, jellies & Marmalade Production Line

We supply batch or continuous type jam/marmalade making machinery.

Making fruit pastes with a high percentage of sugar concentration is a traditional way of naturally preserving and storing fruit. A high concentration of sugar slows the generation of microorganisms, and the boiling process pasteurizes the fruit - extending its shelf life.

Jam, Squash, Jellies, Marmalade and Fruit Paste factories require complex operations. Strict quality control and regulations are enforced and need to be adhered to for the product to be distributed to the mass market.

Fruit pulps and other fruit side products resulting from the production of juices can be used for Jam, Squash, Jellies, Marmalade making.

Manufacturers of Jam, Squash, Jellies and Marmalade usually buy fruit concentrates in industrial packages. There are some but few that produce them straight from fresh fruit processing.

As a general rule the process consists of boiling fresh and/or pre-cooked fruits or pulp with a high concentration of sugar and pectin. Citric acid can also be added to further preserve the product and extend its shelf life. A high percentage of water has to be evaporated to form the highly concentrated paste, and ingredients have to be mixed rigorously in the mixing units before being pasteurized and then filled and packed. Hot filling is the technology that is most commonly used for packaging purposes.

Sun engineers installs complete plants and process for the production of Jam, Squash, Jellies and Marmalade. Although each plant is individually designed to meet customers’ needs and product requirements, as a general rule the typical manufacturing plant for Jam, Squash, Jellies and Marmalade contains the following equipment:

 

Filling is done in glass bottles/pet bottles

 

We are manufacturing machinery plant for Jam, Squash, Jellies and Marmalade contains the following equipment:

 

1. Kettle

2. Conveyor

3. Press

4. Storage System

5. Mixing Units - Blending Units

6. Vacuum Pan

7. Filling & Packing Ling

Capacity: - Min 500 Kg /Hr Max 10 Ton/Hr

 

We can also install a complete production process for you, from start to finish

Sugar Syrup Machines

Sugar Syrup Machines

Ø Sugar syrup in various concentrations and combinations can be fed into the production process.

ØThe sugar syrup manufacturing plant are engineered to international standards.

Ø Its is specially designed to take care quality of the Liquids

Ø Tanks and kettles are designed for making sugar syrup.

 

 

 

Soft Drink Plant

Soft Drink Plant

Fruit Juices are made from fruit pulp/concentrate
Artificial sugar may or may not be added to the juice extracted.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

Complete sets of Fruit Juice / Beverages and soft drinks Production Line:

1. Sugar Syrup Preparation Tank
2. Fruit Pulp Storage Tank
3. Filter Press
4. Blending
5. Homogenization
6. Standardization
7. Pasteurization
8. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

Lemon Juice Processing Machinery

Lemon Juice Processing Machinery

Our company manufactures & supplies complete lemon juice processing line

The processing capacity for lemon juice processing line is 0.5-10 tons per hour and we supplies different kinds of lemon juice processing line according to customers’ requirements.

Lemon Juices are made from fresh lemon.
Artificial sugar may or may not be added to the juice extracted.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

Complete sets of Lemon Juice / Beverages and soft drinks Production Line:

1. Lemon Washing, Sorting & Elevating
2. Peeling and Squeezing Lemon
3. Lemon Juice Extraction
4. Juice clarification (Ultra-Filtration)
5. Sugar Syrup Preparation Tank
6. Pulp Storage Tank
7. Filter Press
8. Blending
9. Homogenization
10. Standardization
11. Pasteurization
12. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

Pineapple Juice Processing Machinery

Pineapple Juice Processing Machinery

Pineapple Juices are made from pineapple pulp/concentrate
Artificial sugar may or may not be added to the juice extracted.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

Complete sets of Pineapple Juice / Beverages and soft drinks Production Line:

1. Washing & Sorting

2. Pineapple Peeling

3. Pineapple Juice Extraction

4. Juice clarification (Ultra-Filtration)

5. Sugar Syrup Preparation Tank
6. Pineapple Pulp Storage Tank
7. Filter Press
8. Blending
9. Homogenization
10. Standardization
11. Pasteurization
12. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

Guava Processing Machinery

Guava Processing Machinery

Guava & Papaya Processing Plant & Machinery

We manufacture and install Guava & Papaya processing plant & machinery for Guava Pulp / Papaya Pulp.

We supplied Guava processing equipments such as Guava washer, conveyor, crushing, pasteurization, evaporation, filling & packaging bottles & pouches.

Guava / Papaya processing line in cold-break and hot-break system starting from 2 to 20 ton/hour with different level of automation and different feeding systems.

Can be used to make as Guava Pulp / Papaya Pulp in cans

The packaging product in cans, bottles, pouches, aseptic bag in drum

Capacity of the plant :- 0.5/1/2/5/10/15/20 Ton per hour.

Our lines are characterised from long-experience know-how, strong construction and energy saving.

Complete sets of Guava Pulp & Juice production line:

1. Washing Machine
2. Sorting Conveyor
3. Elevator
4. Crusher
5. Cold/Hot Break System
6. Tubular Preheater Pasteurizer
7. Pulping Machine
8. Vacuum Evaporator / Continuous / forced circulation evaporator
9. Filling Line-- Can Filling Machine / Bottle Filling Machine / Sachet filling Machine / Aseptic bag in drum filling machine

Orange Juice Processing Machinery

Orange Juice Processing Machinery

Our company manufacture & supplies complete orange juice processing line. The processing capacity for orange juice processing line is 3-10 tons per hour and we supplies different kinds of orange juice processing line according to customers’ requirements.

Orange Juices are made from fresh Orange fruit
Artificial sugar may or may not be added to the juice extracted.
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice.

Complete sets of Orange Juice / Beverages and soft drinks Production Line:

1. Orange Washing, Sorting & Elevating

2. Peeling and Squeezing Orange

3. Orange Juice Extraction

4. Juice clarification (Ultra-Filtration)

5. Sugar Syrup Preparation Tank
6. Pineapple Pulp Storage Tank
7. Filter Press
8. Blending
9. Homogenization
10. Standardization
11. Pasteurization
12. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

Citrus Juice Processing Plant

Citrus Juice Processing Plant

Our company manufacture & supplies complete Citrus juice processing line. The processing capacity for orange juice processing line is 3-10 tons per hour and we supplies different kinds of orange juice processing line according to customers’ requirements.

Citrus Juices are made from fresh Citrus fruit 
Artificial sugar may or may not be added to the juice extracted. 
The sugar syrup is prepared first in jacketed mixing tank and then it is mixed with fruit pulp, water along with other ingredients like flavor, color, preservatives etc. in the other mixing tank.
This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend of juice. 

Complete sets of Citurs Juice / Beverages and soft drinks Production Line: 

1. Citrus Washing, Sorting & Elevating

2. Peeling and Squeezing Orange

3. Citrus Juice Extraction

4. Juice clarification (Ultra-Filtration)

5. Sugar Syrup Preparation Tank
6. Pineapple Pulp Storage Tank 
7. Filter Press 
8. Blending 
9. Homogenization 
10. Standardization 
11. Pasteurization 
12. Filling Line: - Automatic Bottle Filling Line with Rinsing Filling & Cap Sealing Machine

In addition to the above machine, we can also offer a bottle blow molding plant which will make bottles for you from PET Preform per your desired shape and size.

Apple Juice Processing Machinery

Apple Juice Processing Machinery

The apple juice production line contains apple washing, cleaning, waxing, grading, packing and apple chopping, apple juice extracting, juice residues separating, juice concentrating and juice packing etc.
The processing capacity can be ranged from 10 tons per hour
Our apple juice processing line can handle similar fruits with similar characteristics.

1. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue.

2. Efficient crusher improved the high output percentage of apples and pears.

3. Using efficient belt juice extractor to improve the juice efficiency and the output percentage.

4. Low-temperature vacuum evaporation 8 greatly reduce the flavor substances and nutrient losses.

5. Tubular UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.

6. A complete set of production with self CIP system reduce the labour intensity and ensure the high level sanitation.

Complete sets of Apple / Pears / Passion Juice / Beverages and soft drinks Production Line:

1. Fruit Conveyor
2. Fruit Washing Machine
3. Chopping Machine / Mash Preparation
4. Juice Extracting Machine-Belt Press, Vibroscreener
5. Juice Mixing Tank / Enzymatic Treatment
6. Separator: Disc centrifuge and Solid bowl centrifuge / Ultra filtration
7. Preheating Machine
8. Juice Evaporator
9. Juice Sterilization & Aseptic Filling Machine / Juice Bottle Filling

Capacity: - Min 500 Kg /Hr Max 10 Ton/Hr

Kiwi Juice Processing Machinery

Kiwi Juice Processing Machinery

We offer a good quality of Kiwi Juice Processing Machinery.
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Is this Requirement:

One Time Regular

How soon do you want this:

Immediate After 1 month

Purpose of Requirement:

Reselling End Use Raw Material

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Arun Kulkarni

(CEO)

Shiva Engineers

MIDC, Pune, Maharashtra, India

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